In the competitive landscape of product development, HordRT is revolutionizing the process of metal rapid prototyping. By combining advanced techniques with a thorough understanding of design and manufacturing, HordRT delivers high-quality prototypes that meet the stringent demands of modern industries. Their comprehensive approach ensures that every detail is meticulously analyzed and executed, paving the way for successful product launches.
Design for Manufacturability Analysis
The process of rapid prototyping begins with a detailed Design for Manufacturability (DfM) analysis. HordRT provides a comprehensive DfM report that includes critical information such as parting lines, gate position and size, ejector position, wall thickness, surface finishing, tolerances, and potential issues like sink marks and warpage. This thorough analysis allows clients to understand potential manufacturing challenges and optimize their designs for production efficiency, ensuring a smoother transition from concept to reality.
Tooling Machining and Fitting
Once the DfM is approved, HordRT moves to tooling machining and fitting. This stage involves cutting steel and machining components using advanced equipment like Gun Drilling, CNC, EDM, and Wire Cutting. The molding master meticulously assembles all parts for mold fitting and polishing, preparing the tooling for the critical mold trial phase. This precision in machining ensures that the prototypes meet the exact specifications required for successful production.
Mold Trials and Quality Inspection
The final stage in the metal rapid prototyping process involves mold trials and rigorous quality inspection. The molding master prepares and dries the materials, ensuring the machine reaches the necessary temperatures. The test mold is filled to various capacities, ranging from 10% to 110%, to assess its performance. After the trials, the project engineer conducts a thorough check, sending five completed photos to the QC department for quality and dimensional inspection. This meticulous attention to detail guarantees that every prototype meets HordRT’s high standards.
Conclusion
In conclusion, HordRT excels in the process of metal rapid prototyping, from detailed DfM analysis to precise tooling and quality inspections. Their dedication to quality and efficiency ensures that clients receive prototypes that not only meet but exceed expectations. By leveraging advanced techniques and a comprehensive approach, HordRT is your ideal partner in achieving rapid prototyping success.